• Engine Starting Systems

    SuperTorque 8Z

    NiZn engine starting system

    SuperTorque 8R

    Integrated engine starting with rack/8Z/BBS/BSC/disconnects

    DC Power Systems

    PowerCab2

    24-300VDC, switchgear and industrial power system

    PowerCab

    24/48/120VDC, SCR

    MicroCab

    12/24/48VDC, switchmode

    Battery Chargers

    MicroGenius LE

    12/24VDC, 5-10A

    MicroGenius 2

    24/24VDC, 6-25A

    MicroGenius S2/S4

    12-120VDC, 6-100A

    EnerGenius DC

    120-240VDC, 6-800A, 3PH

    Battery Monitoring & Redundancy

    SC4 Battery Monitoring

    Comprehensive BMS for industrial and telecom applications

    Best Battery Selector

    BBS battery coupler

    BCS-120

    Control & alternator coupler

  • Applications

    Engine Starting

    Reliable DC power for engine starts

    Switchgear Power

    Backup power for critical switchgear

    Industrial DC Power

    Rugged power for industrial sites

    Battery Monitoring

    Battery monitoring systems and accessories

    Industries

    Data Centers

    Backup power infrastructure to maintain uptime

    Oil & Gas

    Power solutions for harsh environments

    Utilities

    Reliable power for grid operators

    Hospitals

    Backup power for life-critical systems

  • Support

    Technical Service & Support

    Get technical support

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    Download firmware and software

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    Updates to SENS software

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    Insights

    Explore SENS power industry insights

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    Real world success stories

    White Papers

    Technical insights and innovations

    Genset Starting Education

    Prevent common genset starting failures

  • About

    About SENS

    Learn about our company

    Manufacturing

    U.S.-based manufacturing and scalable production

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    ISO 9001, worst-case design, codes & standards

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    Find a regional representative

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    Working with SENS and open positions

Engine Starting Systems

SuperTorque 8Z

NiZn engine starting system

SuperTorque 8R

Integrated engine starting with rack/8Z/BBS/BSC/disconnects

DC Power Systems

PowerCab2

24-300VDC, switchgear and industrial power system

PowerCab

24/48/120VDC, SCR

MicroCab

12/24/48VDC, switchmode

Battery Chargers

MicroGenius LE

12/24VDC, 5-10A

MicroGenius 2

24/24VDC, 6-25A

MicroGenius S2/S4

12-120VDC, 6-100A

EnerGenius DC

120-240VDC, 6-800A, 3PH

Battery Monitoring & Redundancy

SC4 Battery Monitoring

Comprehensive BMS for industrial and telecom applications

Best Battery Selector

BBS battery coupler

BCS-120

Control & alternator coupler

Applications

Engine Starting

Reliable DC power for engine starts

Switchgear Power

Backup power for critical switchgear

Industrial DC Power

Rugged power for industrial sites

Battery Monitoring

Battery monitoring systems and accessories

Industries

Data Centers

Backup power infrastructure to maintain uptime

Oil & Gas

Power solutions for harsh environments

Utilities

Reliable power for grid operators

Hospitals

Backup power for life-critical systems

Featured Articles

NFPA110

Article

Healthcare Emergency Power: Reliability, Compliance & Risk

Switchmode_Article_Image

Article

What Switchmode Technology can do for Utilities

Support

Technical Service & Support

Get technical support

Software Download Center

Download firmware and software

Software Revision History

Updates to SENS software

Warranties

Product warranties and repairs

Resources

Technical Documents

User manuals, CAD drawings, certifications, datasheets

Insights

Explore SENS power industry insights

Case Studies

Real world success stories

White Papers

Technical insights and innovations

Genset Starting Education

Prevent common genset starting failures

Featured Content

Girtz_CaseStudy_WebsiteBanner

Case Study

How Girtz Industries Improved Their Engine Starting Tests

Mission_Critical_Power_2030_OnsiteGeneration

White Paper

What will the Mission for Critical Power Look like in 2030?

About

About SENS

Learn about our company

Manufacturing

U.S.-based manufacturing and scalable production

Quality

ISO 9001, worst-case design, codes & standards

Partners

Find a regional representative

Company Updates

News

Company news and announcements

Events

Upcoming conferences and exhibitions

Careers

Working with SENS and open positions

Latest News

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NEWS

SENS Celebrates Colorado Expansion with Ribbon Cutting at New Longmont Manufacturing Facility

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Have Questions?

Our Redundancy experts are here to help.

Battery Control System (BCS-120)

View Datasheet
Redundancy – for Alternator and Engine Control Power

 

 

Best battery selectors are commonly used to provide DC redundancy for mission critical engine starting power delivery. The BCS-120 provides this same type of functionality, but for alternator and engine control DC power.

 

 

State of the art features

  • Mission-critical dependability

    If one set of batteries is weak or dead, the other set of batteries can still operate the engine control panel allowing for continued operation.

  • Ease of use

    All solid-state design uses large diodes mounted on generously sized heat sinks and a tool-free access cover. There are no moving parts or need for control electronics.

  • Powerful protection

    The BCS prevents parallel connection of two batteries so that a bad battery does not cause the failure of the other one.

  • State-of-the-art reliability

    For mission critical power generation engines, the BCS does two things:

    - Allows for a single DC engine alternator to power two isolated DC battery banks

    - Provides a redundant power feed from two isolated battery banks for engine control power



BCS-120WiringConnections

 

frequently Asked Questions

1. What is a BCS-120?

A BCS-120 provides power redundancy on mission critical engines for the engine DC alternator feed and the engine controller DC power feed. It provides isolated coupling between the DC alternator and two isolated battery banks and between two isolated battery banks and the engine control power feed.

 

2. Do I need both a BBS and a BCS-120?

If your engine has two isolated battery banks, engines commonly use both a BBS and a BCS-120. This provides DC power redundancy for engine starting power, DC alternator power, and engine control power. The SuperTorque 8R can integrate both a BBS and BCS-120 in a single packaged system.

3. Is the BCS UL Listed?

A UL listing is not applicable for the BCS-120. Like all SENS products, the BBS-800, BBS-1600 and BBS-4800 are designed for safety. The common types of UL listings for battery chargers (UL 1012, UL 1236) are not applicable, and there is no UL standard dedicated to BBS/BCS products.

4. What is the voltage rating of the BCS-120?

The BCS-120 is designed for 24VDC engine starting systems, and can also be used on 12VDC systems. The maximum DC voltage is 32VDC.

5. What are the maintenance requirements for the BBS?

Once properly installed, the BCS requires no maintenance. In environments that are subject to high vibration, corrosion, or other elements that may degrade electrical equipment, it’s recommended to periodically check the integrity of the DC cable connections.

6. What are the breakers for?

The breakers control the battery to engine control power feed circuits. Switch the breakers to the OFF position when servicing or replacing the engine batteries.

7. Can the BCS-120 be used with the SuperTorque 8Z?

Yes, the BCS-120 can be used with any engine starting battery type, whether lead-acid, AGM, NiCd, or the SuperTorque 8Z.

8. Is the BCS-120 available in an integrated system?

Yes, the BCS-120 is an option in SuperTorque 8R factory packaged engine starting systems. The SuperTorque 8R packages batteries, charging, DC disconnects, BBS, BCS, BMS, and communications into a single prewired and preassembled compact system.

have questions or need help?

The SENS team is here to help. If you have questions or need help, reach out and start a conversation.